CHALLENGES FOR DEPLOYMENT

While regulations have become stricter and compliance far more difficult to achieve, the industry has fallen short of finding a solution that helps flare stack operators accurately and efficiently monitor flare performance due, in great part, to the extreme temperatures and conditions at the flare stacks as well as wind, rain, the position of the sun and other environmental noise. Available solutions have proven either economically inhibitive or simply inaccurate and ineffective.

Monitoring solutions such as thermocouples, while accurate, are installed within the extreme environment of the flare. The extreme temperatures within the flare combined with the build-up of soot and other solid wastes means that these solutions require regular maintenance and repair demanding complete factory shutdowns until required work has been completed. The cost of these systems coupled with the losses generated in maintaining these systems as a result of factory shutdowns makes them simply uneconomical.

Spectral sensors such as pyrometers, ionization spectrometers, UV flame detectors and thermal camera solutions encounter problems with alignment as well as accuracy when faced with inclement wind and weather, excessive smoke and when the sensor is in line with the sun.

Excessive downtimes and inherently inaccurate and inefficient monitoring leaves current solutions wanting, and factory management exposed to threat of sanction.

Thermocouples

Why >

Ionization Spectrometers

& UV Flame Detectors

Why >

Thermal Camera Solutions

Why >

Pyrometers

Why  >

CLEANFlare Flare Stack Monitoring and Control System 

The CLEANFlare, Flare Stack Monitoring and Control System is a revolutionary, AI-based, pilot flame and gas-fairing monitoring and control system. Designed for the use of oil, natural gas and chemical industry and with ground-level, elevated or offshore flare stacks,  the CLEANFlare meets any of customer's installation requirements and environmental condition. This remarkably robust and accurate monitoring and control system uses multi-spectral imagers and sets of sensors to autonomously, continuously and accurately monitors the health of a flare in real-time. the CLEANFlare's  embedded PLC is sends control feedback to the production line for flame quality improvement.

when indicating existence of pilot flame, Destruction Efficiency and Smoke Indication ,the CLEANFlare maintains its heightened levels of accuracy even when the flare is in direct line with the sun or when subjected to high winds and inclement weather. The solution is installed remotely from the flare stack, does not interfere with everyday flare operation, requires little to no maintenance and self-configures so it is extremely efficient and economical.

CLEANFlare advantage

Autonomous Real-Time Monitoring

Real time feedback and control

Allow organizations compliance with environmental and safety regulations

Accuracy

Not Effected by Sun, Wind or Inclement Weather

Installed remotely from flair

Reduce energy, oxygen and steam loss

CONTACT:    Phone: +44 (0) 745 228 3909 Phone: +972 (0) 537 739 9910 E-mail: office@clean-flare.com